Industrial Performance Engineer ANSA McAL Chemicals

Drive continuous improvement initiatives across the plant's operations in a manner consistent with ANSA McAL Group policies.

Job Summary

• Drive continuous improvement initiatives across the plant’s operations in a manner consistent with ANSA McAL Group policies and procedures by analyzing performance data, identifying improvement opportunities, and implementing solutions that contribute to overall operational excellence, enhance process efficiency, reduce waste, and optimize resource utilization. 

Job Responsibilities

• Conduct thorough analyses of existing processes to identify inefficiencies, bottlenecks, and waste, implementing changes that enhance overall plant performance. 
• Initiate and manage continuous improvement initiatives, utilizing methodologies such as Lean, Six Sigma, and Kaizen to achieve measurable improvements in process efficiency and productivity. 
• Establish and monitor key performance indicators (KPIs) to track the effectiveness of processes and equipment, ensuring alignment with organizational goals. 
• Work closely with Maintenance, Operations, and Quality teams to develop and implement process improvements, ensuring that all stakeholders are aligned with improvement goals. 
• Analyse resource allocation, including labour, materials, and equipment, to ensure optimal usage and minimize costs, while maintaining high-quality output. 
• Identify the root causes of process inefficiencies or failures, developing and implementing corrective actions to prevent recurrence and improve overall plant reliability. 
• Develop and deliver training programs for plant personnel on continuous improvement methodologies, ensuring that team members are equipped to support ongoing performance enhancement efforts. 
• Assist the Maintenance Manager in developing and implementing maintenance strategies that enhance equipment reliability and extend asset life, while minimizing downtime. 
• Generate detailed reports on process performance, continuous improvement projects, and operational efficiency, presenting findings and recommendations to senior management. 
• Oversee the implementation of changes to processes and equipment, ensuring that all modifications are seamlessly integrated into plant operations with minimal disruption. 
• Perform any additional duties as required by the Operations Manager to ensure the smooth operation of the department and meet organizational targets.

Competencies

• Writing skills
• Analytical thinking
• Problem solving
• Information gathering & processing
• Impact & influence
• Initiative

Qualifications & Experience

• Bachelor’s Degree in Industrial Engineering, Mechanical Engineering, or a related field.  
• Certification in Lean, Six Sigma, or other continuous improvement methodologies is preferred. 
• Minimum of 5 years’ experience in a continuous improvement or industrial engineering role within a manufacturing or industrial setting.